The above pictured product is a new generation, high end, and high speed solution for UV Coating and Curing.
1) Coating Unit:
In the above mentioned product the sheet-fed offset (HEIDELBERG) is used as a feeder and there is a portable pneumatic coater which is directly attached to the blanket cylinder of the offset printing machine. In the coating system the UV or water based varnish is pumped between the chrom and the rubber roller and is pressed pneumatically against the blanket cylinder of the offset machine. As far as damping rollers, plate cylinders and ink duct is concerned they are totally untouched during the coating process hence print ability of the offset printing machine is maintained and is capable of printing at any moment of the time with small change over time.
2) UV Curing Unit:
The UV curing system is directly attached to the delivery part of the offset printing machine, having suction bed equipped with I.R and UV lamps for curing water and UV based varnishes respectively.
FEATURES OF COATING UNIT:
Ultra Uniform coating with easy thickness adjustment and high repeatability.
Techno economical solution, as it is a low cost automation in comparison to other options and that too without compromising the printing ability of the machine.
High Portability as the unit is transferred to a wheel trolley, when we don't want to use it for a period of time.
It is a customized solution, can be assembled to any offset of any make and size.
Pneumatic cylinders for to and fro motion of coater.
Bi directional valves for controlling pneumatic cylinders.
Unit capable of coating both varnishes aqueous and U.V.
Variable Speed with electronic drive.
Separate S.S. tank for both varnishes with pumping system.
Robust fabricated body with S.S. tray for collecting varnish.
Separate pumping unit for UV and water based varnishes
FEATURES OF CURING UNIT:
Lamp of superior quartz make(U.S.A) 300 watt/inch, curing length 30 inches,qty 2 no
SS friction free bed for dryer
Air cooling through suction blowers.
Bed with suction for resisting shifting and slipping of sheets.
IR tube 2 nos. for pre heating and curing water based varnishes.
Digital hour meter for monitoring lamp durability
PTFE coated PTFE heat resistant conveyor belt of dryer.
Half and full mode power selection through electronic circuit for economical running.
Variable speed through frequency drive.
AC gear motor for main drive.
Lamps will turn off against deliberate opening of the chamber
Aluminium extruded reflectors of elliptical shape with good heat sinking property.
Isolation transformer with strip winding, with adjustment of +-30% of the working voltage.
Product Code : UV Curing Coating
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